Journal of Researches in Mechanics of Agricultural Machinery

Journal of Researches in Mechanics of Agricultural Machinery

Performance Evaluation of a Potato Mini-Tuber Singulation Conveyor

Document Type : Research Paper

Authors
1 Associate professor, Agricultural Engineering Research Department, Isfahan Agricultural and Natural Resources Research and Education Center, AREEO, Isfahan, Iran
2 Assistant professor, Agricultural Engineering Research Department, Isfahan Agricultural and Natural Resources Research and Education Center, AREEO, Isfahan, Iran.
Abstract
Potato production plays an important role in ensuring food security in the country. One of the methods for cultivating and propagating potato tubers is the use of minitubers. In the country, approximately 30 million minitubers are produced annually, and efforts are made to classify them into different weight groups. However, since the weight of minitubers deviates significantly from the average, their buying and selling is done by count, and therefore accurate counting is particularly important. Manual counting is often time-consuming, costly, and prone to error.Furthermore, the mechanized counting of microtubers, whether by mechanical or electronic methods, requires the tubers to be precisely singulated and aligned at the end of a conveying path. However, very little research has been conducted on this aspect. In this study, the performance of a minituber singulating conveyor equipped with optical counting sensors was investigated. Since the optimal performance of this machine is influenced by factors including the transverse slope of the conveyor, the linear speed of the conveyor, and the input tuber feed rate, the effects of different levels of these factors were compared for two minituber size groups in a factorial experiment based on a completely randomized design with four replications. The proposed levels for the transverse slope of the conveyor were 15 and 18 degrees relative to the horizontal; for the linear speed of the conveyor, 0.25, 0.5, and 0.75 m/s; and for the input tuber feed rate, values of 2, 3, and 4 tubers per second were considered. The results of this experiment showed that the best conveyor performance is achieved by selecting an 18-degree angle for the transverse slope and a speed of 0.25 m/s for the belt."
Keywords
Subjects

Aktaş, H., & Karagöz, Ö. (2025). Sorting and counting of almond kernels on conveyor belt using computer vision and deep learning techniques. Postharvest Biology and Technology, 224, 113654. Elsevier. https://doi.org/10.1016/j.postharvbio.2025.113654
 
Anonymous, (2025). Iran Agricultural News Agency. https://www.iana.ir/. (In Persian).
 
Anonymous, (2024). Agricultural Statistics for the year 2022-2023. Volume 1: Crops, Deputy Statistics Officer, Statistics Center, Information and Communication Technology. (In Persian).
 
Bahr, T. A. (2007). Conveying system for singulating and orienting. US Patent 7311191.
 
Carter, S. T. (1949). Article aligning means for conveyor. US Patent 2468290.
 
De Hoog, G. H., Deen, A. & Wever, P. J. (1990). Method of counting articles supplied on a conveyor track in a random pattern, US Patent 4900915.
 
Dimante, I., Mežaka, I., & Gaile, Z. (2019). The effect of Minituber Weight on their Field Performance under a Northern European environment. Agronomy Research, 17(4), 1600-1608. https://doi.org/10.15159/AR.19.063
 
Fernandez, Y. E., Sariana, A, & Swenson, R. L. (2009). Development of a prototype for classification of potato mini-tubers based on artificial vision. 2009 6th International Conference on Electrical Engineering, Computing Science and Automatic Control (CCE).
 
Kimbal, W. D. (1935). Article handling machine. US Patent 1990549.
 
Layne, J. L., Fye, S. C., Barbour, S. D., Cotton A. M. (2021). Sortation system and related methods. US Patent 10988327B1.
 
Lenhart, R. A., (1985). Vertical single filer conveyor system. US Patent 4561806.
 
Lenhart, R. A., (1987). Vacum single filer. US Patent 4669604.
 
Li, J., Ma, H., Chen, Y., Zhu, X., Qi, Y., Gao, Q., & Lyu, J. (2025). Design and Experiment of Air-Suction Roller-Type Minituber Seed-Metering Device Based on CFD-DEM. Agriculture, 15(15), 1652. https://doi.org/10.3390/agriculture15151652
 
Lyu, Y., Ping, A., Zhang, Y., Wang, F., Liu, C., Ruan, H., Jiang, H., & Zhou, M. (2025). Design and evaluation of robotic seed potato sorting system based on monocular two-stage ROI-guided detection framework. Smart Agricultural Technology, 12, 101602. https://doi.org/10.1016/j.atech.2025.101602
 
Matthew, G., William, M., Darius, S., & Joseph, J. (2019). Singulation conveyor system with rollers of different roller cross-sectional profiles. US Patent 11453558-B2.
 
Patel, J. K., Patel, R. N., Zapadiya, D. M., & Vaghela, S. J. (2024). Degeneration of potato varieties due to virus incidence in North Gujarat. Potato Journal, 51(2). https://doi.org/10.21203/rs.3.rs-3493989/v1
 
Pelka, R. U. (2003). Feed conveyor system including an unscrambling and aligning portion. US Patent 6659264B2. Volume 12 ,101602. https://doi.org/10.1016/j.atech.2025.101602